Long-term OEM supplier for brands, also for importers, wholesalers, retailers, designers, etc.
Our process begins long before any fabric touches dye. It starts with a philosophy: color must be safe enough for the most delicate skin. We reject harmful chemicals like azo dyes, heavy metals, formaldehyde, and allergenic dispersants. Instead, our commitment is to non-toxic, low-impact, and eco-friendly dyes that meet or exceed the strictest global standards for infant wear, including OEKO-TEX® Standard 100 Class I.
You cannot create a masterpiece on an unstable canvas. We start with premium, GOTS-certified organic cotton or other sustainable fibers. Before dyeing, fabrics undergo rigorous scouring and bleaching (using oxygen-based, chlorine-free methods) to remove natural impurities. This ensures a perfectly clean, absorbent "canvas," which is crucial for achieving even, long-lasting color that won’t irritate sensitive skin.
This is where magic meets science. Our dyeing is a carefully controlled symphony:
Dye Selection: We primarily use reactive dyes for cellulose fibers like cotton. These dyes form a covalent chemical bond with the fiber molecules, resulting in exceptional colorfastness. This means colors stay vibrant through countless washes, and the bonded dye molecules are less likely to migrate onto baby’s skin.
The Dye Bath: In our modern, computer-controlled dyeing machines, water temperature, pH levels, and dye concentration are meticulously monitored. We use a high ratio of water to fabric to ensure even dye distribution and minimize chemical concentration.
Eco-Conscious Chemistry: Our auxiliary agents (salts and alkalis used to fix the dye) are chosen for their biodegradability. The process is designed for maximum dye uptake, meaning over 70% of the dye bonds with the fiber, drastically reducing effluent.
After dyeing, the fabric undergoes a crucial soaping and rinsing process. This multi-stage hot wash removes any unfixed dye particles from the surface of the fibers. We repeat this process thoroughly until the wash water runs clear. This step is non-negotiable—it’s what guarantees that no excess dye will rub off and ensures the fabric is colorfast and safe for direct skin contact.
Every batch of dyed fabric must pass our stringent laboratory tests before it’s approved for production. We check for:
Colorfastness: To washing, rubbing (dry and wet), and saliva (a key test for baby items).
pH Value: All fabrics are neutralized to a skin-friendly pH level between 4.0 and 7.5.
Absence of Harmful Substances: Verified through regular third-party testing for the complete list of OEKO-TEX® prohibited substances.
The dyed fabric is then finished with soft, plant-based softeners and cut into our signature patterns. The final garment is one of pure joy: incredibly soft, brilliantly colorful, and profoundly safe.
Our dyeing process is a testament to a simple truth: you should never have to choose between beautiful color and your baby’s well-being. At [Your Brand Name], we dedicate ourselves to perfecting this gentle art, so you can dress your little one in confidence and comfort, knowing every hue tells a story of love and protection.
Contact Person: Linda Liu
Tel: +86 18988748767
WhatsApp/WeChat: +86 18988748767
E-mail: sales81@brildragon.com
Monday - Friday: 8am - 6pm